Juggernaut 35 Spline Output Shafts For The NP205 Transfer Case
For decades it has been known that the 32 spline configuration was the strongest common option for many transfer case outputs. However, in recent years even the 32 spline outputs are becoming the weak links in some off-road machines.
We say "Bigger has got to be better"....
That's why we've designed the "Juggernaut" series output shafts. And what better application to start with, than the NP205 transfer case.
Stock 32 spline shafts are 1.368" major diameter. The 35 spline Juggernaut Series boasts a major diameter of 1.500".
Juggernaut stock length replacement rear output shaft works with stock NP205 housing, needle bearings, snap rings, and can be modified for speedometer gears, VSS. Only a different output bearing (#6208), which fits into the stock 80mm bore of the output. NO MACHINING REQUIRED. Made from 8620 steel, and case hardened. Oiling holes are drilled like later aftermarket NP205 rear output shafts, not cut through like the OEM.
Rear output can be modified to accept stock plastic speedometer gears. Steel VSS tone rings are available separately. NOTE: In order to modify for speedometer gears, we must remove material from the shaft, which could make them slightly weaker. This would be the strongest shaft available with speedometer gear. However, with a VSS tone ring, we will modify the tone ring itself, so as not to take away from the shaft at all.